Remove the sub wiring harness from the air filter case, and then connect it to the throttle bodies and main wiring harness. Packed with easy to understand text instructions accompanied with clear photos and illustrations, these how-to books can help you perform maintenance and repair jobs, from the simplest such as an oil change, to the more complex projects, like rebuilding the engine. Impeller housing 1 Bolt 6-11. Turn the timing chain tensioner rod fully clockwise with a thin screwdriver 1. Valve stem diameter a: Intake valve: 3.
Electro- lyte contains sulfuric acid. Locate your Yamaha jet ski repair manual below and click on the underlined title for addition information. Thermoswitch engine continuity temperature: a 84—90 °C 183—194 °F b 70—84 °C 158—183 °F 1 No continuity È Temperature 2 Continuity É. Check that there are no incorrect wiring connections. Bolt Damper 1 Damper 2 Bolt Engine mount Liner. Turn synchronizing screw 1 3 clock- wise approximately 7 times until it starts to contact the lever.
Typical information contained in these shop manuals includes information on troubleshooting, tune-up, engine, drive system, jet pump, fuel system, exhaust, cooling, electrical, bilge system and steering. Non-reusable parts Always use new gaskets, seals, O-rings, oil seals, cotter pins, circlips, etc. To obtain the correct crankshaft- journal-to-crankshaft-journal-bearing clear- ance and prevent engine damage, the crankshaft journal bearings must installed in their original positions. Compress the valve spring, and then install the valve cotter 1 using a thin screwdriver with a small amount of grease applied to it. Damaged or mis- handled instruments will not measure properly.
Buy one today and get your jet ski back in the water. Minimum compression pressure reference data : 1,150 kPa 11. Yamaha Jet Ski Manual Buying a Jet Ski manual for your Yamaha will give you the service and repair instructions you need to fix your personal water craft. Clymer and Seloc manuals are written for the do-it-yourself inspired individual. Replace the air filter ele- ment if there is any oil buildup.
It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use. Exhaust component parts sub-assembly 1. Our list of manufacturers covered includes: Polaris, Yamaha, Kawasaki, Sea-Doo and Bombardier. However, if it is necessary to remove the bypass air screw, be sure to note the number of times the screw is turned from its set position. Oil breather plate bolt: 1st: 1. Seloc's Yamaha jet ski manuals are designed and written to serve the needs of the professional mechanic, do-it-yourself boat enthusiast, instructor and student. Holder Paddle wheel set Not reusable Speed sensor Reverse the disassembly steps for assembly.
Crankshaft Crankshaft journal lower bearing Crankshaft journal upper bearing Reverse the removal steps for installation. Seloc has been the leading source of how-to information with easy, step-by-step guidance since 1974. Install the ribbon sub assemblies and air filter case cover. Calculate the valve stem-to-valve guide clearance as follows. The informa- tion has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all disassembly, repair, assembly, and inspection operations.
After all of the bolts are fully loosened, remove them. F Apply Yamaha 4-stroke motor oil G Apply water resistant grease Yamaha grease A, Yamaha marine grease H Apply molybdenum disulfide grease. Also, it is suggested to apply a thin film of anti- seize compound to the spark plug threads to prevent thread seizure. Yamaha Jet Ski Manuals Look below to locate your Yamaha jet ski repair manual. Use compressed air to remove dust and dirt during disassembly. Handlebar Reverse the disassembly steps for assembly. Screw Handlebar cover Bolt Handlebar cover stay Reverse the removal steps for installation.
However, you should follow these precautions to minimize any risk when working with lubricants. Not only will your personal watercraft perform better. Lap the valve slowly on the valve seat with a valve lapper commercially obtainable as shown. Engine oil level check 1. Operate the oil changer to extract the oil. You'll find several different models here, from a Yamaha WaveRunner manual to a Sea-Doo service manual.
Turn the impeller clockwise to loosen it. You've come to the right place. Replace the valve guide if out of specification. Shift cable stopper installation 1. Remove the air filter element and check it for dirt and oil.
Ribbon sub assembly bolt: 6. Internal: Drink large quantities of water or milk. Lubricate: Crankshaft journal bearings with the recommended lubricant Recommended lubricant: Engine oil 2. Antidotes External: Flush with water. Face the end of the plastic tie towards the sensor.